The Mentor Vacuum Furnace

The Mentor® Vacuum Furnace

Compact, economical production furnaces

The Mentor®, Model HFL-2018-2IQ, is a horizontal, front loading, compact, vacuum heat treating and brazing furnace generally designed and developed to accommodate small to mid-size furnace loads in an efficient and economic manner. It is a high temperature, high vacuum, batch-type furnace with electrical resistance heating elements. The Mentor® is mounted on a single, portable platform for easy shipment and maneuverability.  Designed for heat treating, hardening, brazing, stress relieving, normalizing, annealing, tempering, sintering, homogenizing, degassing, diffusion bonding, creep forming.

The Mentor Vacuum Furnace

 

Features and Benefits

  • Designed for easy maintenance and minimal downtime
  • Hot zone measuring 12″ H x 12″ W x 18″ D
  • Weight capacity of 250 pounds
  • Energy efficient graphite felt insulation for operating temperatures up to 2800°F
  • Temperature uniformity of approximately ±10°F
  • High performance 7.5 HP internal gas quenching up to 15 PSIG (2 Bar)
  • SolarVac® 3000L fully automated and programmable industrial controls package
  • Backed by fully stocked spare parts warehouse and the best technical support
  • Full one year warranty

 

 Hot Zone

  • Hearth: molybdenum support pins and rails
  • Heating Elements: curved, segmented graphite bands
  • Insulation: six layers of 1/2″ thick high purity rayon graphite felt with a Flexshield hot face
  • Insulation and heating elements are mounted on a heavy duty (0.090″) stainless steel support structure

 

 Power Supply

  • MSI SCR power supply rated at 40 KVA 460 volt/3 phase/60 Hertz

 

 Vacuum Chamber

  • All stainless steel, double wall, water cooled, horizontal front loading vacuum chamber
  • Hinged and bolted front door permits the furnace to safely quench at positive pressures
  • Oversized water inlets and outlets assure maximum water flow

 

Gas Quenching System

  • The internal gas quench system provides the lowest resistance, highest efficiency gas flow in the industry.
  • A 7.5 HP motor drives a high-speed turbine fan to recirculate the quench gas straight through the water-to-gas heat exchanger and then into the hot zone at high velocity.
  • The tapered graphite gas nozzles are specifically directed at the work load for optimum cooling.

 

Vacuum Pumping System

  • Mechanical Pump: High capacity rotary vane pump
  • Diffusion Pump: Varian VHS-6 6″
  • Holding Pump: High capacity rotary vane pump
  • High Vacuum Valve: Right angle poppet valve

 

Control Cabinet and Instrumentation

  • All industrial controls and instrumentation are housed in a suitable NEMA 12 control cabinet.
  • The SolarVac® 3000L interactive control system enables the operator to monitor, control, record, and display information graphically to quickly understand the status of the furnace operation.
  • Operator Interface: Allen-Bradley PanelView 1000 with color touch-screen monitor and diagnostic messaging
  • Programmable Logic Controller: Allen-Bradley MicroLogix 1500
  • Programmable Controller: Honeywell Model DCP300
  • Overtemperature Controller: Honeywell Model UDC2500
  • Graphic Video Recorder: Eurotherm Model 6100A utilizing a color touch-screen monitor
  • Vacuum Gauge Controller: Televac MC300
  • Control Thermocouples: Type “S” / “C”
  • Work Thermocouples: Type “K”

 

Equipment and Energy Savings Options

  • SolarVac® 3000M optional control system for H2 partial pressure includes: Televac MM200, Honeywell DCP551, MKS Baratron
  • High Temperature Hot Zone Option for 3000°F includes: Type “C” control & overtemp TCs, boron nitride insulators
  • ElementGuard off-line element protection system
  • Gas backfill reservoir
  • RA330 and molybdenum work grids
  • Water cooling systems

 

Typical Materials Processed in The Mentor® Furnace

  • Alloy Steels
  • Titanium
  • Tantalum
  • Inconel
  • Nitinol
  • Stainless Steel
  • Tool Steel
  • Precipitation Hardening Stainless Steel (PH)
  • AerMet® 100
  • Tungsten
  • Zirconium
  • High Speed Tool Steels
  • Copper
  • Brass
  • Hot Working Tool Steels
  • Nickel Based Alloys
  • . . . and more

 

Typical Components Processed in The Mentor® Furnace

  • Aircraft parts and equipment
  • Power Generation blades and components
  • Medical devices
  • Additive Manufactured components
  • Implants
  • Tooling
  • Gears
  • Braze assemblies
  • Plate
  • Forgings
  • Bar
  • Ingots
  • Weldments
  • Structural components
  • Castings
  • Sheet
  • Tube and pipe
  • . . . and more

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